Product Description
OVERVIEW
The Oil Transportation Magnetic Pump is designed specifically for the safe and efficient transfer of various oils. These pumps use magnetic drive technology to achieve leak-free performance and are particularly suited for handling oils that are sensitive to contamination.
Features
Features
- Magnetic Drive:
- Leak-Free Operation: Utilizes a magnetic coupling to eliminate the risk of leaks, which is crucial for transporting oils that must remain uncontaminated.
- Maintenance-Free: Reduces maintenance requirements by avoiding mechanical seals that wear out over time.
- Corrosion-Resistant Materials:
- Construction: Made from high-quality, corrosion-resistant materials such as stainless steel or fluoroplastic coatings to handle the chemical properties of different oils.
- Durability: Ensures long-lasting performance even when dealing with aggressive or corrosive substances.
- High Efficiency:
- Optimized Design: Incorporates advanced hydraulic and magnetic drive designs to maximize efficiency and reduce energy consumption.
- Reliable Performance: Designed for consistent operation with minimal downtime.
- Temperature and Pressure Handling:
- Temperature Range: Capable of operating across a wide temperature range, suitable for different types of oils that may vary in temperature.
- Pressure Range: Handles various pressure requirements depending on the application needs.
- Safety and Reliability:
- No Leakage: The magnetic drive eliminates the possibility of leakage, ensuring safe operation and protecting the environment.
- Overheat Protection: Equipped with cooling mechanisms to prevent overheating and ensure stable operation.
- Versatile Applications:
- Industries: Used in various industries including chemical processing, petroleum, automotive, and more where oil transportation is essential.
Detailed Photos
Advantages
ADVANTAGES
- Fully Sealed, Leak-Free: The pump is designed to be completely sealed with no leakage.
- High Efficiency Hydraulics: CFD (Computational Fluid Dynamics) optimized hydraulic design with wide flow paths, high efficiency, excellent cavitation performance, and minimal radial forces.
- Precision-Cast Flow Components: The flow components are made using precision casting molds, ensuring accurate dimensions, clean flow paths, and high efficiency.
- Self-Cooling and Lubricating Transmission Parts: The pump's fluid acts as a self-cooling and lubricating medium, eliminating the need for additional piping systems and reducing project costs.
- High-Performance Magnetic Materials: Utilizes high-performance, high-temperature-resistant permanent magnetic materials to ensure sufficient magnetic torque.
- Specialized Magnetic Circuit Design: For certain products, a large magnetic gap design is used to cater to industrial applications.
- Minimal Seals: The pump integrates 1-2 seals to ensure safety and reduce maintenance.
- Low Eddy Current Design: The pump features a low eddy current design for the isolation sleeve, enhancing pump efficiency.
- Motor Connection Options: The pump can be connected directly to the motor or via a coupling. Direct coupling saves costs and space, offers higher transmission efficiency, and simplifies installation. For pumps above 45 kW, a coupling connection is recommended for easier maintenance.
- Multiple Circulation Modes: Includes self-circulation, auxiliary impeller pressure circulation, and external circulation to accommodate different media.
- Cooling and Heating Options: Can be equipped with cooling, heating, or insulating jackets as needed.
- Motor Options: Compatible with standard Y series, YB series three-phase motors, as well as DC motors and permanent magnet motors.
- Optimized Shaft Design: Features a rigid shaft structure with improved deflection index to reduce pump vibration.
- Installation Options: Available in low-foot and center-line mounting configurations, suitable for different temperature media. Basic models use bottom support, while high-temperature models use central support.
- Flange Standards: Flanges available in ANSI, GB, and other standards.
- Axial Force Management: The pump's axial force is primarily balanced by the impeller and self-balancing structure, with residual axial force managed by thrust bearings.
- Forced Circulation: Optional auxiliary impeller can be used to ensure circulation and prevent bubble accumulation, maintaining flow.
- Durable Bearings: Equipped with thick, heavy-duty ceramic thrust bearings made from high-purity silicon carbide (SiC) with a unique dual-bearing centering design and advanced fluid dynamic lubrication structure for reliable operation and extended bearing life.
- Specialized Lubrication and Cooling: Features an internal circulation system that removes heat generated by eddy currents in the isolation sleeve and lubricates sliding bearings, ensuring balanced axial force and safe pump operation.
- Fully Sealed Magnetic Rotors: Both the internal and external magnetic rotors are fully sealed to prevent corrosion and degradation of magnetic properties in corrosive environments.
- Advanced Inducer Technology: Reduces the required cavitation margin.
- Isolation Sleeve Capabilities: Equipped with complete drainage (for maintenance) and automatic air evacuation (for pre-startup) capabilities. Made from high-quality stainless steel using advanced manufacturing techniques.
- Modular Design: Components are designed to be modular with good interchangeability.
- Protection and Monitoring:
- Dry Running and Low Flow Protection: Prevents damage due to dry running, low liquid flow, or cavitation. Includes over-pressure, under-pressure, phase imbalance, and phase loss protection, with a response time of ≤10 seconds.
- Flow Monitoring: Monitors main circulation flow to protect the magnetic pump.
- Additional Monitoring: Options for temperature, pressure, and bearing monitoring based on customer requirements to ensure safe system operation.
Applications
Applications
- Petroleum Industry: Transporting crude oil, refined oil products, and lubricants.
- Chemical Processing: Moving various chemicals and oils that require careful handling.
- Automotive: Handling engine oils and other automotive fluids.
- Industrial Use: General oil transfer in various industrial settings.
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